Process manual

3 phases / 3 gates

Rev. 03 / 2026

Three phases, one team, and a hard stop at the end of each. Nothing moves on until it has passed its gate, so problems surface on our bench, not on your line.

Process

01

Assess

Duration

2–4 weeks

Output

Feasibility verdict

Gate

Requirement sign-off

02

Engineer

Duration

3–9 months

Output

Validated design

Gate

Design review

03

Prove

Duration

1–3 months

Output

Tested prototypes

Gate

Validation report

Assess / Requirement sign-off / Engineer / Design review / Prove / Validation report / Hand over /

3

Phases

3

Quality gates

0

Hand-offs

12

Weeks to first prototype

2,400+

Test hours per programme

96%

Delivered on schedule

48 h

First reply

Close-up of a turbine fan with machined metal blades
  • Scope

  • ◉

  • Requirements

  • ◉

  • Feasibility

  • ◉

Assess

We pressure-test the requirement before we touch CAD. What it must do, where it will fail, and what success looks like on the floor.

Brief

Constraints

Targets

Feasibility

Close-up of a turbine fan with machined metal blades
  • Scope

  • ◉

  • Requirements

  • ◉

  • Feasibility

  • ◉

Assess

We pressure-test the requirement before we touch CAD. What it must do, where it will fail, and what success looks like on the floor.

Brief

Constraints

Targets

Feasibility

Close-up of a turbine fan with machined metal blades
  • Scope

  • ◉

  • Requirements

  • ◉

  • Feasibility

  • ◉

Assess

We pressure-test the requirement before we touch CAD. What it must do, where it will fail, and what success looks like on the floor.

Brief

Constraints

Targets

Feasibility

Every phase ends with a gate: a review with your engineers and a written go or no-go. Nothing moves on until it passes.

Quality gates

01

After Assess

Requirement sign-off

The brief, the loads and the failure modes are agreed in writing. You know what we will build and how we will prove it.

02

After Engineer

Design review

Every drawing, schematic and line of firmware is checked against the requirement before a single part is ordered.

03

After Prove

Validation report

Test data, margins and open risks in one document: the record your production team and auditors will ask for.

What you get

Each phase ends with something you can hold, review and reuse, whether or not you continue with us.

01

Assess

Requirement brief, risk register and a feasibility verdict you can take to your board.

01

Assess

Requirement brief, risk register and a feasibility verdict you can take to your board.

02

Engineer

3D CAD, schematics, firmware architecture and a costed bill of materials.

02

Engineer

3D CAD, schematics, firmware architecture and a costed bill of materials.

03

Prove

Working prototypes, test reports and a design validated against the requirement.

03

Prove

Working prototypes, test reports and a design validated against the requirement.

04

Hand over

Production drawings, a supplier pack and our engineers on call for the first builds.

04

Hand over

Production drawings, a supplier pack and our engineers on call for the first builds.

Common questions

Still unsure how a programme would run with us? Ask us directly at any point.

Start with a feasibility sprint

Two to four weeks, a written verdict and a price for the rest. Then decide whether to go on.

Start with a feasibility sprint

Two to four weeks, a written verdict and a price for the rest. Then decide whether to go on.

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